Plastic Pallet Mould Injection Mould

3D Pallet design mould-flow analyzing.

When we got the Pallet 3D model from our customer, we will have a meeting with all the related officers to discuss about the 3D design shortcoming… to find if there is any place has the tooling problem. For example: de-moulding angle, strength, Pallet filling, deforming, thickness, texture...after all these discussing, we will start to make a mould-flow analyzing. If there is any questions or problems, we will contact to our customer.

Pallet mould design technical meeting.

All our related officers will have the meeting for the pallet mould design, in this meeting, all the technical points will be mentioned out. Such like the pallet mould steel, pallet mould basic structure, Pallet material and its' MFI, customer's special requirements, customer's injection machine's parameters, the components machining process.

After the pallet mould design ready, the mould design Quality Controlling department will start the inspection of the mould design. * Mould structure inspection * Mould action and guiding system inspection * Mould injection system inspection * Mould cooling system inspection *Mould ejection system inspection * Mould easy damage area inspection..

When we got the design approval from our customer, we will start the steel cutting, for the steel inspection, we use a good quality scan device to check if there is any crack or impurities. And the hardness measurer will tell us if the hardness is o.k. or even.

Machining. 

During the machining, we also do basic quality controlling, we need to check the steel hardness. We make two or 3 stages machining. 1st stage is rough machining, some time we make half precise machining. The final stage is precise high speed milling or machining. We always considered the steel deform when machining on it…

After machining CMM & other dimension controlling. 

After the machining processed, we have 2 sets of CMM, 1 projection measuring instruments for cavities / cores and other components dimension checking. If the dimension meets the tolerance, then we will take it to our assembling shop. Otherwise, we will do re-machining immediately.

We have Quality Controlling officers and project manager will control the quality points when the mould assembling.

Before the mould T1, the mould will be disassembled for QC, and Pallet Mould Co. has the T1 standard. If the mould does not meet the standard. We can not make any mould testing.

All the data such like: mould design, tooling drawings, various inspection records, mould daily log, mould testing report, mould testing videos, mould operation manual. We send to our customer during the mould processing period.